Emerson SP2403 not turning on repair

From Repair Wiki
Emerson SP2403 not turning on repair
Device Emerson SP2403
Affects part(s) D18 diode (PR 1600)
Needs equipment multimeter, soldering iron, soldering station.
Difficulty ◉◉◉◌ Hard
Type Soldering



Problem description

Diagnosing and fixing an issue with an Emerson SP2403 inverter that does not turn on or react to power when connected to 3 phase 400V AC

Location of D18 diode and the TR18 MOSFET (Figure 1)

Symptoms

  • Not turning on.
  • Not reacting to power.
  • MOSFET gate switching for split second then stopping and repeating when measured with an oscilloscope.
  • VCC for UC2844B going up to 16V then dropping to 7V and raising again on a loop.

Solution

Measure D18 diode in with a multimeter in diode mode. Make sure it measures 0.4-0.7V, anything less or more and it's dead. In this case it was 0.1V on both ways which indicates that it's dead. The original diode was a PR1600. A photoflash rectifier diode with 1600v reverse voltage. I've replaced it with a rectifying diode with 1kV reverse voltage and it started switching properly again and working.